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Principles of Lean

The Principles of Lean are a set of guiding principles for how to develop and deliver products, services, and processes. But they are also about how to design, manage and run all types of organisations from SME’s through to Global Organisations. They are core principles that should also influence our decision making on a daily basis.

Latest Article: Kaizen: Mastering Continuous Improvement in Business

The Principles of Lean can be broken down into 2 main themes. Firstly, we have the 5 Principles of Lean which focus on value, value stream, flow, pull and perfection, and secondly, we have the 14 Lean Management Principles. The first teaches us how to solve and improve business performance, the second gives us core principles that we must use to support our thinking and our decision making.

A comparison chart illustrating Kaizen vs. other improvement methodologies.
Last Update: Kaizen: Mastering Continuous Improvement in Business
Lean Articles

Principles of Lean Articles

Lean Articles

Principles of Lean Articles

A comparison chart illustrating Kaizen vs. other improvement methodologies.

Kaizen: Mastering Continuous Improvement in Business

Kaizen is a continuous improvement philosophy that originated from the Toyota Production System. It focuses on small, incremental changes involving all employees to boost efficiency, quality, and engagement. If you’re curious about how Kaizen can transform your business, this article will walk you through its core principles, implementation steps, and real-world examples of success.

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Obeya Room - 3D Example

The Power of Obeya: Enhancing Collaboration & Efficiency

Obeya (Japanese for “big room”) is a visual management and collaboration method used in Lean and Agile environments. It is a physical or virtual space where cross-functional teams gather to discuss progress, solve problems, and make data-driven decisions. Learn how businesses can use the Obeya to drive change, deliver their strategic goals and align organisations.

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Lean Thinking and Waste Identification

The 8 Types of Downtime in Lean: How to Identify and Eliminate Waste

In the realm of Lean Thinking, “DOWNTIME” is an acronym that encapsulates the eight major forms of waste found within any process or system. These wastes are: Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory excess, Motion waste, and Excess processing. Understanding DOWNTIME is crucial for organisations aiming to streamline operations, enhance productivity, and foster a culture of continuous improvement. By identifying and eliminating these wastes, businesses can achieve greater efficiency, reduce costs, and increase customer satisfaction. This introduction to DOWNTIME sets the stage for a deeper dive into each component of waste and offers insight into how Lean Thinking principles can transform challenges into opportunities for growth.

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Create Pull for Lean Processes

Principle 3: Learn to Make Pull | Principles of Lean

The Pull Principle embodies the philosophy of producing only what is necessary, when it is necessary, and in the amount that is necessary. At its core, this principle seeks to negate the guesswork and overproduction that come hand-in-hand with forecast-driven push systems. Instead, it places the power of production into the hands of consumer demand, ensuring that goods and services flow in sync with real-time needs.

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Principle 4: Create Balance | Heijunka – The Principles of Lean Six Sigma

Heijunka, a cornerstone concept in the Lean Six Sigma methodology, centres around the idea of levelling production to create a more consistent and smooth workflow. This Japanese term, translating roughly to ‘levelling’, encapsulates a strategy aimed at reducing the peaks and troughs in manufacturing demand by producing goods at a constant rate. By doing so, companies can minimise waste, optimise resource allocation, and enhance overall efficiency – key tenets of the Lean Six Sigma philosophy. Heijunka not only contributes to a more predictable production schedule but also fosters an environment where continuous improvement is not just encouraged but becomes an intrinsic part of the daily operations.

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Visual Management

Principle 7: Visual Management In Lean | The 3 Second Rule

Visual management is becoming increasingly important in today’s business world as companies strive to manage their operations and resources effectively. By utilizing visual management tools and techniques, businesses can maximize their efficiency and productivity while staying organized. Visual management provides a clear picture of the organisation’s standing at any given time, allowing for better decision-making and improved team communication. With its ability to quickly and easily identify areas for improvement, visual management is an invaluable tool that can help businesses reach their goals more streamlined manner.

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